Voltage Regulators

Elcon’s voltage regulation systems are engineered with modern technology for precise control and superior stability across all operating conditions. Their streamlined, reliable VR designs are available in both "module" and "black box" formats, compatible with any EMD locomotive — regardless of age. The VR UNIVERSAL module supports all Dash-2 or later EMD models, eliminating the need to stock multiple units. Built for long-term performance, Elcon VRs help extend battery life and reduce maintenance costs. Though they resemble OEM regulators, Elcon’s VRs deliver next-generation efficiency and unmatched performance. Elcon isn’t just keeping up — we’re redefining locomotive power regulation.

EMD EM2000

Elcon’s EMD EM2000 retrofit brings modern control capabilities to older locomotives—matching those of SD70, SD80, and SD90 models. With faster processing, a user-friendly interface, and advanced diagnostics, the EM2000 exceeds reliability standards across all conditions. Elcon provides complete retrofit installation services, handled entirely by our in-house experts. This upgrade reduces downtime, enhances operational efficiency, and optimizes fleet utilization. The EM2000 delivers high-performance control, improved locomotive reliability, and better data insight. Backed by Elcon’s expertise, it’s a proven, value-driven solution available today.

Locomotive Ditch Light Controller

Elcon, Inc. proudly offers a high-performance Ditch Light Controller engineered for freight and passenger locomotives. Elcon's system delivers powerful, alternating light beams—aimed to converge 300–400 feet ahead—boosting visibility and maximizing safety at grade crossings. Compatible with standard 74V DC locomotive systems and PAR 56 sealed-beam lamps (200W/350W), it integrates seamlessly using existing headlight resistors. Installation is flexible—mount on pedestals, hangers, boxes, or directly on the end sheet. With Elcon’s Ditch Light Controller, you reduce inventory, simplify maintenance, and increase safety where it matters most.

Auto Start/Stop System

As fuel prices rise, reducing locomotive fuel consumption is more critical than ever. Elcon’s Smart Shutdown System offers a simple, effective solution—automatically shutting down idle locomotives without disrupting crew operations. Designed for ease and efficiency, the system ensures rapid engine restart and seamless coordination across multiple locomotives in consist. It also protects your fleet by preventing battery drain and coolant dumping in cold conditions. With Elcon’s intelligent solution, you save fuel, extend equipment life, and reduce operational costs—without compromise.

EMD Modules New and Remanufactured

Elcon maintains one of the largest module component inventories in the industry—over 6,000 active part numbers available. As the exclusive supplier of new EMD Dash-2 and 50 Series module boards, ensuring unmatched availability and rapid delivery. Need legacy parts? Elcon got you covered—with components dating back to pre-1985, and newly engineered replacements for obsolete items. Elcon’s in-house stock of module boards enables fast manufacturing, including short-run production for specialized and urgent orders. When reliability, speed, and selection matter—Elcon delivers.

Burn Out Detector

Elcon’s advanced monitoring system ensures full control over your locomotive lighting circuits—detecting shorts, open circuits, and lamp failures in real-time. Compatible with both 32V and 74V systems, it supports all major lighting types: headlights, ditch lights, and oscillating headlamps. Integrated monitoring eliminates the need for manual walk-around inspections, saving time and increasing safety. With flexible vertical or horizontal mounting options, installation is seamless across a wide range of locomotive platforms. Dependable, intelligent, and designed for modern rail operations—Elcon’s lighting solutions light the way forward.

Cabinets And Control Stands

Elcon offers end-to-end solutions for locomotive electrical cabinet systems—from precision modifications and remanufacture of reusable components to the fabrication of completely new assemblies. We supply high-quality wiring harnesses and cabinet builds for any locomotive control system, including: • Pre-Dash-2 • Dash-2 • Microprocessor-based platforms like EM2000 or third-party systems. Every solution is tailored to your fleet’s specifications, ensuring compatibility, durability, and seamless integration. With Elcon, you get expert craftsmanship and unmatched flexibility—all in one trusted source.

Traction Motor Management Module

Elcon’s Traction Motor Management Module – Modern Control, Simplified Integration Upgrade your locomotive with Elcon’s advanced Traction Motor Management Module, designed in Dash-2 format for seamless compatibility. • Replaces TH13, TH14, or LCxxx (30, 40, or 50 Series) modules • Backward compatible and uses the original module slot • Reduces excitation to safe levels while requiring minimal inputs • Monitors ambient temperature and leverages cabinet airflow for optimal performance • Installs easily with minimal hardware and includes a complete installation kit • Allows quick swap back to traditional TH modules when needed Elcon’s solution ensures enhanced motor control without disrupting your existing system—smart, safe, and efficient.

Kilowatt- Hour Meter

Elcon Kilowatt-Hour Meter – Accurate Power Monitoring, Made Easy

Track your locomotive’s energy usage with Elcon’s high-accuracy Kilowatt-Hour Meter, built in Dash-2 format for quick integration. • Installs easily with minimal setup • Displays real-time kilowatts, trip kW-hours, and total accumulated kW-hours • Ideal for lease agreements and performance-based tracking • Compact, durable design ensures long-term reliability • Perfect solution for monitoring power output and operational efficiency Elcon delivers dependable power data—simple, precise, and ready to work.

SMART Series™ Locomotive Cooling Fan Controller

SMART Series™ Locomotive Cooling Fan Controller – Intelligent Cooling. Maximum Efficiency.

Elcon’s SMART Series Controller offers seamless compatibility across 8 locomotive types, from 50 Series to GE, with no adjustments or reprogramming required. • Auto-detects fan configurations—1 to 4 fans, 1 or 2 speeds • Precision temperature control boosts efficiency and reduces engine wear • Equalizes fan usage and manages shutters, idle speeds, and more • Built-in diagnostics and 3-digit temperature display for fast, easy testing • Rugged, compact, and self-protected—built for rail environments • Installs in just one hour using new or existing harness connections Powerful, reliable, and technician-friendly—Elcon’s SMART Controller keeps your engines running cool and smart.

TOPS – Traction Optimizing Plug-In System

Upgrade Legacy Power with Modern Performance

Unlock the full traction potential of older locomotives with Elcon’s TOPS module. Designed to outperform traditional analog systems like the WS-10, TOPS brings modern traction efficiency to your fleet—without the need for complete locomotive replacement. • Boosts adhesion by up to 42% over WS-10 modules (27% vs. 19% on dry track) • Uses advanced fuzzy logic to optimize main generator current in real time • Processes existing wheel-slip signals (WST/WSR) for intelligent power control • Compensates for locomotive variations—weight, motor type, wheel size • Easy plug-in system—no need to overhaul existing wiring or hardware • Proven in field testing to outperform traditional systems on wet and dry rails Modernize your traction control with Elcon’s TOPS—smarter power, better grip, superior performance.

Locomotive Battery Maintenance

SPrecision Battery Management with ELCON BCD

Upgrade your battery maintenance process with ELCON’s state-of-the-art Battery Charging/Discharging (BCD) Controller, engineered for precision, safety, and ease of use. • Accurately measures, calculates, and controls up to 99,999 amp-hours with up to 600A current • Built-in keypad programming lets you set exact charge/discharge targets • Real-time amp-hour tracking with ±1% accuracy using standard 50mV shunt • Dual relay outputs (120 VAC or 74 VDC) automatically stop charging/discharging when target is reached • Compatible with existing battery chargers or load banks—installs in under an hour • Ideal for extending battery life, improving safety, and optimizing maintenance efficiency Take control of your locomotive battery health with the ELCON BCD Controller—smart, reliable, and field-proven.

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